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  • Writer's pictureMekenna

Digital Manufacturing: Simplifying Complex Processes with User-Friendly Panels

In the realm of engineering, complex systems are necessary and ubiquitous. Whether managing industrial processes, operating power grids, or controlling intricate machinery, the demand for user-friendly electrical control and display solutions has only increased as technology and consumer demand continues to rise. Evolving practices in digital and intelligent manufacturing systems increase both business capabilities and technological challenges. As complexity increases, so does the need for effective systems with universal applicability and management.

The combined convergence of natural, built, and digital environments as it relates to processing and digitally integrated manufacturing systems will greatly shape future economic and societal standards. In this blog, we’ll explore the concept of user-friendly electrical control panel and display solutions as a powerful tool for simplifying complex manufacturing and industrial systems.

Complexity & Innovation: Challenges in Digital Marketing

Digital manufacturing can be defined as an emerging manufacturing process that supports collaboration across several phases of the product lifecycle which has been evolved from manufacturing initiatives such as design for manufacturability, computer integrate manufacturing, flexible manufacturing, lean manufacturing, and more. Recent developments, specifically within the last decade, in relationship to artificial intelligence (AI), 3D printing, human-machine interaction, additive manufacturing (AM), automation and robotics, and expansive data computing capabilities has massively disrupted the previously establish landscape of traditional manufacturing that has been the primary blueprint for all manufacturing systems. These innovative practices not only disrupt manufacturing procedures but also those associated organizations such as IT, telecommunications, entertainment, media, publishing, and so many more.

While conventional manufacturing prioritizes in-line processes and human interference, digital manufacturing relies on cyclic processes that harmonize software-based conceptual commands and physical feedback systems. Almost all aspects of the design and manufacturing process can be digitized from simple to complex system applications in a contemporary setting. The demand for innovative and modern systems is primarily driven by trends in the competitive market such as shorter product development lead time, improved product quality, waste reduction, and cost management. Due to scale, connectivity, and diverse functionalities, complexity in these new digital systems is inherent and can pose many challenges regardless of their primary purpose. Operational inefficiencies, increased risk, and higher chances of errors are just a few examples of isolated or reoccurring problems that can happen due to malfunction or misuse.

Recent development and implementation of digital tools such as cloud computing services, rapid manufacturing, data analytics, virtualization, and knowledge-based social networking systems have become the standard for many companies during each stage of the product lifecycle. Digital manufacturing as it relates to custom fabrication, production, and automation has possessed significant value in relationship to increased efficiency and decreasing waste as current systems operate. All business operations including design, manufacturing, supply chain management, sales, and marketing have begun the transformation and shift from traditional manufacturing methods to a more modern digitally oriented processes and systems to accommodate changing consumer habits and technological demand.

Simplicity & Collaboration: User-Friendly Panel Application

Prior to digitization in relationship to engineering design and manufacturing, creating architectural or blueprint models by hand required a lot of time and money with high levels of inaccuracy and missing design details. Technological developments which link Computer Aided Design (CAD) systems to Computer Aided Manufacturing (CAM) devices, such as a NC machine, have drastically altered the efficiency and scale in which manufacturing facilities can sustainability produce products. Further, the integration of Total Quality Management (TAM) and Lean Manufacturing (LM) is empowering businesses to cut cost, remove waste, and increase quality.

Incorporating modern and user-friendly electrical control panel or display solutions as businesses invest and continue to grow is crucial to stay relevant and comply with consumer demand. Through simplified panels and displays, engineers can use intuitive layouts, clear visualization, and logical workflows, to respond quickly and make informed decisions. Enhanced controls enable engineers to monitor and adjust system parameters, processes, and variables in real-time. With clear and precise data visualization and feedback, anomalies can be easily detected and implemented. User-friendly control panels are designed with adaptability and scalability in mind. Engineers can customize interface applications, adapt specific workflows, and integrate new functionalities as systems evolve and change.

Improving collaboration can become applicable across all departments through a successful system integration. User-friendly panels foster effective communication among engineering teams by providing a common standard and unit understanding. By adapting a common interface with standardized functions, engineers can share insights, coordinate tasks, and troubleshoot issues more efficiently and system performance. These simplified systems also reduce training time for quick application and understanding. Overall, implementing a simple user-friendly control panel or display solution has drastic impacts on efficiency, quality, and cost.

Design & Implementation: Increasing Efficiency

An effective user-friendly panel should incorporate several key principles. Creating a user-centered design is crucial for industry application and success. Engineers should conduct research and gain user insights to ensure the interface aligns with mental and physical expectations. Providing visual clarity for easy reading and interpretation should include clean and clear labels, icons, and color schemes to reflect the company’s status and branding.

Visual cues such as alarms, display graphics, or lights should be consistent and easy to interpret ensuring accurate and quick system status. All system functions and applications should be reflective to common or set business standards, manufacturing procedures, or engineering preferences. These qualifications can differ in each industry and panel application but should be universally understandable. Identifying the most critical functions to maximize a streamlined workflow is the ultimate goal. Engineers should aim to minimize the number of steps required to perform common tasks, automate repetitive actions, and provide contextual guidance to ensure the panel is easy to navigate and use.

Finally, control panels should provide immediate feedback on the impact of action or error. Whether it’s adjusting system protocols, updating system parameters, or activating certain functions, engineers should incorporate real-time updates to observe changes and adapting input. Using a strong feedback loop enhances transparency and allows for rapid decision-making. Developing an interactive feedback loop to track usage analytics, identify areas for growth, and regulate user experience will provide valuable data for continuous improvement.


As an industry disrupter, progress in digital manufacturing and technology has dramatically transformed the way products are designed, manufactured, and distributed all over the world. Almost every industry from building automation and healthcare to construction and engineering will be positively impacted by the increased capabilities and developments digital manufacturing can offer. As businesses continue to invest in innovative technology and systems, the demand for user-friendly electrical control panels and display solutions has never been higher.

While initially costly, the benefits of a modern user-friendly panel provide limitless potential to decrease lead time, increase productivity, and save money. As we continue to incorporate digital technology and additive manufacturing software systems across almost every industry and application, the significance of simplified user-friendly panels and display solutions has become the new standard with the potential to change manufacturing and the consumer-driven landscape indefinitely.

At Automation Displays, we specialize in custom electrical control and display solutions for a wide range of industries and application usages. For over 50 years, ADi has been an industry leader in Smoke Control, Security, Healthcare, and more.

Our commitment to simplicity and quality have made ADi the automatic choice for integrators worldwide. Visit us online and learn more about our innovative engineering and manufacturing capabilities at or request a free quote today!


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Published August 11, 2023

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